Hall-Heroult Process. • Electrochemical Process to Reduce Alumina to Aluminum . – Alumina is dissolved in a molten fluoride solvent called cryolite. 2 Al. 2. O. Aluminium is produced according with the Hall-Heroult process. During this complex electrolyte two-phase electrolysis, it is difficult to model the current. Hall-Héroult process: metallurgy: Electrolytic smelting: In the Hall-Héroult smelting process, a nearly pure aluminum oxide compound called alumina is dissolved.

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This causes liquid aluminium metal to be deposited at the cathode while the oxygen from the alumina combines with carbon from the anode to produce mostly carbon dioxide.

Anode effect is a situation where too many gas bubbles form to the bottom of the anode and join together forming a layer. By using this site, you agree to the Terms of Use and Privacy Policy. Prebaked anodes either are made in the same factory where electrolysis happens or are brought there from elsewhere.

These areas of the electrolyte and anode heat up when the density of the electric current of the cell focuses to go through only them. Chemical processes Aluminium industry Electrolysis.

It also induces the formation of tetrafluoromethane CF 4 in significant quantities, increased formation of CO and to lesser extent also causes the formation of hexafluoroethane C 2 F 6.

Besides having a relatively low melting point, cryolite is used as an electrolyte because among other things it also dissolves alumina well, conducts electricity, dissociates electrolytically at higher voltage than alumina and has a lighter density than aluminum at the temperatures required by the electrolysis.

The remains of prebaked anodes are used to make more new prebaked anodes. The exhaust is primarily CO 2 produced from the anode consumption and hydrogen fluoride HF from the cryolite and flux AlF 3. In non-agitating static pool cells the impurities either rise to the top of the metallic aluminium, or else sink to the bottom, leaving high-purity aluminium in the middle area.


Retrieved 19 April As a result, the chemical bond between aluminum and oxygen in the alumina is broken, the aluminum is deposited in the bottom of the cell, where a molten aluminum deposit is found, while the oxygen reacts with the carbon of the anodes producing carbon dioxide CO 2 bubbles. In reality much more CO 2 is formed at the anode than CO:. Some authors claim Hall was assisted by his sister Julia Brainerd Hall ; [6] however, the extent to which she was involved has been disputed.

The CO 2 is usually vented into the atmosphere.

The liquid aluminium is removed from the cell via a siphon every 1 to 3 days in order to avoid having to use extremely high temperature valves and pumps. Cathodes also degrade during electrolysis, but much more slowly than anodes do, herohlt thus they need neither be as high in purity nor be maintained as often.

This heats up the gas layer and causes it to expand thus further reducing the surface area where electrolyte and anode are in contact with each other.

It later became the Alcoa corporation. This requires the whole cell to be shut down. Temperature within the cell is maintained via electrical resistance. Aluminium fluoride AlF 3 is usually added to the electrolyte. In modern facilities fluorides are almost completely recycled to the cells herooult therefore used again in the electrolysis. Agitation of the molten material procdss the cell increases its production rate at the expense of an increase in cryolite impurities in the product.


Hall-Héroult process

Alumina is added to the cells as the aluminum is removed. Elemental aluminium cannot be produced by the electrolysis of an aqueous aluminium salt because hydronium ions readily oxidize elemental aluminium.

The process uses as electrolyte a molten salts called Cryolite Na 3 AlF 6 capable of dissolve the alumina. Carbon anodes are immersed into the electrolyte usually referred as the “bath” carrying electrical current which then flows into the molten cryolite containing dissolved alumina. This increases the resistance of the cell when smaller areas of the electrolyte touch the anode. Alumina is added to the electrolyte from between the anodes in prebake technology using cells. National Historic Chemical Landmarks.

The Hall-Héroult Process Basics – The Aluminum Smelting Process

It occurs in many minerals but its primary commercial source is bauxitea mixture of hydrated aluminium oxides and compounds of other elements such as iron. In other projects Wikimedia Commons.

Once passed through the bath, procsss electrical current flows into the molten aluminum deposit and is then collected by the bottom of the pot, usually called “cathode”. Escaped HF can be neutralized to its sodium salt, sodium fluoride.

Recycled aluminum requires no electrolysis, thus it does not end up in this process. More material to the top of the anode is continuously added in the form of briquettes made from coke and pitch. In addition to AlF 3other additives like lithium fluoride may be added to alter different properties melting point, density, conductivity etc.

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